Family owned business established in 1995.
Employs 12 staff.
Customers include all major Auto insurers.
Utilised by prestigous smash repairers for complex and critical plastic repairs.
Ability to re-apply a brand new Hardcoat to lenses is unique within the automotive industry.
Next-day turnaround for metro orders.
Lifetime Warranty on all stock and repairs.
Headlights Plus is a plastic repairer based in Moorabbin, Victoria. We specialise in
quality headlight repair including body damage and lens restoration.
Our objective is to reduce our customers' repair costs by restoring headlights to pre-accident
We operate on direct-charge or sublet basis and provide a 24hr turnaround and lifetime warranty
on all repair work and refurbished headlights we sell.
Online Inventory (Live & Current)
To assist smash repairers in using refurbished genuine headlights, we have placed our inventory of
premium headlights on our website, featuring:
Constantly (Live) Updated inventory.
List and Refurbished Headlight Prices.
Informative high resolution photos of actual items.
Our Lens Hardcoating service is unique within the aftermarket automotive industry.
Lens hardcoating is an integral step in the manufacture of modern headlights. By restoring this
protective layer (using OEM materials and technology), we restore lenses to their new condition
and allow many headlights to be salvaged at great saving/profit for our customers.
Complex Plastic and Headlight Repairs
Headlights Plus prides itself on performing complex repairs including:
Refabricating missing lugs and tabs.
Transplanting Xenon components into non-xenon variants.
Hard rubber-seal lens replacement.
Fibreglass and composites repairs
Hover over image to see results of polishing!
Lens scratches upto 1mm on the face of the lens can be machined to pre-accident condition.
Deformation and gouges upto 3mm on the lens edge can be machined and filled with UV setting
cement to also restore original appearance.
Modern plastic automotive lenses are made from polycarbonate (PC).
Some UV protection is built into the lens itself however polycarbonate is a very soft plastic
and is easily scratched and attacked by chemicals (sometimes used to clean the vehicle).
OEM's coat PC lenses with a 'hardcoat' which serves as a protective shell.
Over time, this coating can 'burn' or corrode from the interaction of UV rays and oxygen.
The rougher (or yellowed) the surface becomes, the faster it degrades.
Before (left) and After (right)
Our complete hardcoat restoration procedure involves the following steps:
Machine removal of old hardcoat.
Machining and polishing of lens face to a glass finish.
Application of new hardcoating (by spray and flow coating in cleanroom environment).
Curing of the coating to achieve maximum hardness.
Headlights Plus evolved from the automotive repair and recycling industry in the early 1990's.
The owners operated, first, a smash repairer then a part recycling business in the 1980's and 1990's
before specializing in repairing headlights and plastic components.
In 2002 we began working with major insurers.
Over time we gained a reputation for honest and
dependable work practises among insurance assessors and repairers.
Today we work with most major insurers and have a loyal base of smash repairers
who use our services on a regular basis.